International Society of Automation

The Road to Integration: A Guide to Applying the ISA-95 Standards in Manufacturing, 2nd Edition To run efficiently and cost effectively as well as produce quality products, manufacturing control systems on the plant floor must be able to communicate with the enterprise systems. Materials must be purchased and delivered on time, personnel must be scheduled, equipment must be available and operating properly, recipes must be precise, processes must be tracked, and product quality must be monitored so that changes can be made-all in real time. The problem is this: each system in the process speaks a different language. The ISA-95 Enterprise Control System Integration series of standards is a guide for creating the interfaces needed to bridge the language gap. It provides consistent terminology for the phases and steps throughout the supply and manufacturing processes and models for implementing the interfaces. The Road to Integration, Second Edition, explains how to use the principles, terminology, and information methods in the standard to integrate enterprise resource planning (ERP) systems, manufacturing execution systems (MES), and manufacturing operations management (MOM) systems. It provides examples and step-by-step plans for integration projects as well as case studies describing the implementation methods used by companies in different industries. Specific topics include: • Applying ISA-95 to determine a specific company's MOM/MES strategy • Applying the ISA-95 object models • Developing MES applications and databases • Compiling user requirements • Describing functional requirements • Selecting vendors • Analyzing and comparing capacities at different production sites • Gaining insight into and optimizing production processes The authors discuss ISA-95 in the broader context of modern information exchange technologies and offer a complete picture for project managers, consultants, programmers, and information architects who want to integrate ERP and MOM/MES systems based on the international standard.

Successful Instrumentation and Control Systems Design, 2nd Edition Whether you're designing a new instrumentation and control (I&C) system, or migrating an existing control system along an upgrade path, you need to have a well-conceived design package the engineering deliverables and the design process that creates them. This book describes the ideal design package and delves into the business of design engineering. It provides you with a roadmap to understanding the design process, the elements of a successful project, the specific issues to address in a well-designed I&C system, and the engineering products that enable practical design and successful maintenance. As nearly $65 billion worth of automation systems near the end of their traditional life cycle, the necessity of understanding the design process has never been more critical to engineers, technicians, and managers. Successful Instrumentation and Control Systems Design, Second Edition will help you achieve that understanding.

Industrial Ethernet: How to Plan, Install, and Maintain is a practical and accessible guide that explains how standard Ethernet and TCP/IP technologies are adapted for demanding factory and process control environments. This book guides readers through the fundamentals of digital communication, Ethernet hardware, cabling, addressing and common protocols. It then covers real-world topics such as installation best practices, grounding, troubleshooting, monitoring, security, Power over Ethernet (PoE), wireless networking, redundancy and time synchronization. It also compares industrial protocols (Modbus, EtherNet/IP and PROFINET), shows how factories connect to enterprise systems (OPC UA, REST, MQTT, MTConnect and DDS) and surveys IoT/cloud options from major vendors. Written for engineers, technicians and anyone who needs clear, practical guidance, this book emphasizes robust device selection, deterministic performance and the safe and secure integration of legacy and modern systems. The result is a concise reference for planning, deploying and maintaining reliable industrial Ethernet networks in harsh real-world settings.

Many books have been published about stopping global warming. What sets this book apart is that it applies the science of process control to analyze the warming process. To control a process, we must fully understand it. Global warming is analyzed here as a heat balance process in which Earth is warmed by the Sun and cooled by outer space. For a million years these heat flows were in balance, but burning fossil fuels has upset the radiative equilibrium as combustion products accumulated in the atmosphere. The process-control-based analysis shows that Earth's heating should be reduced and its cooling increased, yet the opposite is occurring: Earth's temperature is rising faster than ever before, and the greenhouse effect that blocks some of Earth's radiation from escaping into outer space is larger than any time in centuries. The analysis also shows that global warming will accelerate when the tipping points of the gigantic feedback loops (ocean degassing, ice cover melting, permafrost methane release, clouding increase, etc.) are triggered. Using the well-established process control principles, Lipták evaluates the time constants and inertias and determines the dynamic characteristics of the global warming process, identifies the subprocesses that sustain or escalate warming, and ultimately determines not only what needs to be done, but also describes the technology and infrastructure needed to do it. While the book describes the consequences of this out-of-control global warming process, it also describes the role artificial intelligence can play in stopping it. In addition, the book provides the timeframe-based on the actual gains and inertias of this process-for converting today's energy economy into a safe, free, and inexhaustible one by 2050. Today mankind is at a crossroad! One sign at this fork reads "Trust Science." This sign shows the direction towards protecting the only home we have and caring about the future of our children. We must shake off complacency, stop living in delusion, and do what needs to be done to protect the planet. The other sign reads "It's a Hoax!" We must not find out where this second road leads, because the threat is the size of life itself.

Safety Instrumented Systems: A Life-Cycle Approach "Understanding the safety life cycle as outlined in ISA/IEC 61511 isn't enough to implement a safety system. You also need to know how to design, install, commission, and operate one, and to have access to real-world examples," says author Simon Lucchini. Authors Lucchini and Paul Gruhn have compiled almost 80 years of real-life experience and lessons learned into this easy-to-read reference that contains real-world examples of designing, installing, commissioning, programming, managing, and maintaining safety instrumented systems. This is a practical, how-to text designed to guide functional safety engineers and others in process industry safety to the right decisions about safety systems at the right time.

Mission Critical Operations Primer This book is an excellent reference and learning tool for students in entry-level programs and those beginning their careers in mission critical operations. It addresses the core principles of mission critical operations, including: • The key concepts of mission critical operations • Standards and regulations relating to mission critical organizations • Mission critical system technologies • Mission critical operations activities • Safety and physical security in mission critical organizations • Risk management methodologies, to understand and address risk • Emergency response preparation and execution

Basic and Advanced Regulatory Control: System Design and Application is an intermediate-level book that explains how to implement basic and advanced regulatory control strategies in wet process industries. Instead of focusing on mathematical systems theory, the book relies on the engineer's or technician's practical experience and knowledge of processes to illustrate successful control strategy applications. After summarizing the characteristics of processes and feedback control loops, the focus shifts to applying advanced regulatory control (ARC) strategies to achieve significant economic benefits. The latter part of the book introduces the next level of control-advanced process control (APC). New topics include expanded coverage of set-point weighting controllers, a more detailed discussion of valve problems, a control algorithm for dead-time processes, broader coverage of cross-limiting control systems and a new heuristic technique to improve "as-found" tuning. End-of-chapter exercises suitable for both beginner and experienced engineers or technicians have been added. The Third Edition includes a "carry-in-the-toolbox" aid specifically designed for those who tune controllers as part of their daily routines. This compact guide provides quick access to the parameters and calculations needed for tuning feedback controllers, covering topics like improving as-found tuning and adjusting for dead time and non-cascade control. The bonus material, Derivation of Equations in Tables 6-8 through 6-12, has also been updated and expanded, providing another helpful resource.

Nonlinear Model-Based Control: Using First-Principles Models in Process Control First-principles models (engineering models) are used in industry for process design, troubleshooting, training, online analysis and supervisory optimization. The author's vision is to use them for control. Why? They effectively handle nonlinearity, nonstationary behavior and interacting variables with just one tuning coefficient per controlled variable (CV). Using optimization, the controller can handle constraints and shape the manipulated variables to achieve desired controlled variable trajectories. Using first-principles models for control can also enhance the operational staff's understanding of the process, support auxiliary process management, and keep the mathematics at the engineers' comfort level. In addition, unifying all models across diverse process management operations ensures continuity and compatibility. The book explains four control techniques using first-principles models that have been credibly demonstrated for industrial practice: generic model control, process-model-based control, predictive functional control and horizon predictive control. It illustrates their applications and discusses the pros and cons of each. To provide a better understanding of first-principles models, the book includes examples of setting up functions for controllers and discusses inherent properties such as ease of tuning, the handling of nonlinearity and interaction, feedforward constraints and the range of operation.

New Directions in Bioprocess Modeling and Control: Maximizing Process Analytical Technology Benefits, 2nd Edition This book provides practical, comprehensive knowledge on how to use the advances in analytical measurements and basic and advanced control to improve batch profiles and endpoint consistency. The consequential integration of measurements, models, and controls into a digital twin with recently developed blocks to provide profiles and predict endpoints enables: • Developing dynamic models from trend charts that are used for experiment design, diagnosing the sources of limitations and inconsistences, and developing and testing solutions 500 times real time without interfering with existing plant operation. • Comprehensive views of basic process control with the possibilities of model predictive control to control and optimize batch profiles by non-intrusive development and confirmation. • The ability to determine how to maximize the performance of bioreactors, which are often the bottleneck and the key to product quality and consistency, without tests or trials in the actual plant. The resulting improvements in batch cycle time and consistency can be designed, tested, quantified, and confirmed; and operators can be trained independently of actual plant operation. The benefit from the elimination of a bad batch-particularly for new biologics-is potentially worth ten or more million dollars.

Fluid Mechanics of Control Valves is a practical, experience-driven handbook that explains how control valves work and how to select, size and maintain them. This book covers valve types (globe, butterfly, ball and three-way), actuators and positioners, valve-sizing methods for liquids and gases, and how thermodynamic effects, such as choked flow, cavitation and auto-refrigeration, affect performance. It also guides readers on efficiency and power consumption, noise and vibration sources, practical noise-reduction strategies, sanitary valve design for food and biotech, fail-safe actions, inspection and testing, and modern concerns such as cybersecurity and loop stability. This book also provides clear definitions, examples, tables and real‑world advice to make complex fluid and acoustic concepts accessible.

Control Loop Foundation: Batch and Continuous Processes reviews the fundamental principles of industrial process control in a clear and practical way. Designed for engineers, technicians and operators new to the field, this book explains how modern control systems monitor and regulate processes like temperature, flow, pressure and level using real-world plant examples, diagrams and hands-on web-based workshops. It covers measurement devices, final control elements (such as valves and drives), field wiring and communications, operator graphics, process characterization, single-loop PID control, tuning and an introduction to advanced model-predictive control. The authors focus on practical skills rather than complex math. The chapters teach readers how to interpret standard plant documents (plot plans, PIDs, loop diagrams), and tune and test controllers and design operator interfaces for safety and efficiency. Interactive web exercises allow readers to run simulated processes, perform step tests and practice tuning controllers. This book also discusses control system goals, including economics, safety and environmental compliance and offers practical examples, such as boiler draft control and ammonia synthesis, to emphasize the importance of good control.

Industrial Cybersecurity: Case Studies and Best Practices This book provides a practical overview of industrial control systems cybersecurity from governance through design and implementation to operational support. It is for anyone involved in industrial control systems cybersecurity, including asset owners, vendors, system integrators, and consultants, regardless of their level of technical expertise. The term industrial control systems is very broad and, in this context, includes any system that is used to monitor or control physical equipment such as building control systems (e.g., heating, ventilation, and air conditioning systems), water treatment plant supervisory control and data acquisition (SCADA) systems, oil and gas distributed control systems (DCSs), and safety instrumented systems (SISs). The author explains each phase of the process of designing, implementing, and maintaining a successful cybersecurity system, as well as the underlying issues that must be addressed. He emphasizes that the key to success is support and participation from everyone-just like successful safety programs. Topics include: • The differences between IT cybersecurity and industrial cybersecurity • Creating effective policy for cybersecurity management • How to manage cybersecurity risk through measurement • Standardized design and vendor certification • The pitfalls in managing cybersecurity during project delivery • What we can learn from the safety culture • Safeguarding operational support

Advanced pH Measurement and Control: Digital Twin Synergy and Advances in Technology details system design, installation, maintenance and ongoing improvement, including a special focus on how digital twins and first-principles charge balance contribute to innovation, operability, productivity, reliability and maintainability. It offers insights into key principles and advances in electrode technology and diagnostics, including a simple and largely untapped method for computing titration curves that match laboratory curves, as well as guidance on selecting and implementing the best control valves and strategies. The extraordinary sensitivity and rangeability of pH used for measuring and controlling hydrogen concentration introduce many challenges in managing the nonlinearity in the control loop and the precision needed for the control valve. This, combined with pH's critical role in maintaining cell health in biological processes, as well as in the production of clean water, food, pharmaceuticals and chemicals, makes the best pH control system particularly important and challenging. Despite these challenges, the outcomes can lead to significant reductions in equipment costs and, more importantly, substantial improvements in system reliability and performance. Finally, the appendices cover fundamental principles and provide guidance on using new PID features to reduce project costs and maximize process efficiency, capacity and safety.

Process Control Basics Process control is essential in modern manufacturing. The control system is the eyes, ears, and nervous system of the plant. It senses, decides, and directs the activities of the pumps, valves, motors, and other equipment. The control system handles many routine tasks, freeing up the operator to oversee the operation and handle new situations that arise. Without process control, it would be nearly impossible to efficiently produce commodities like pulp and paper, gasoline, plastic, and pharmaceuticals. Most people learn process control through hands-on plant experience, accompanied by a healthy dose of self-study. This is because textbooks generally address the mathematics of process dynamics and control, but often miss the practical aspects. This easy-to-read book fills the gap by focusing on practical real-world knowledge of process control systems, providing clear and concise examples, and providing practical advice for handling day-to-day maintenance and documentation. The author begins by discussing control terminology, principles, and applications, the information one needs to form a basic understanding of process control. He then explains the differences between discrete, continuous, and batch control, as well as the different control systems, programming languages, and documentation needed for each. To complete the foundation, the author addresses the management of control systems including discussions about maintenance, change management, communications, and documentation. Finally, one chapter introduces advanced control topics such as advanced regulatory control, multivariable control, and neural networks. Whether you are a student of process control, a technician or engineer expanding their skills, or someone in operations, maintenance, sales, support, or management who wants to develop a basic understanding of process control, this book is for you.

Project Management: A Technician's Guide, 2nd Edition Books on project management typically focus on the theory of project management and the role of the project manager or project engineer. None address managing an automation project where the focus is operational technology. This text explores project management from a technician's perspective. In addition, the second edition addresses changes to managing automation projects due to the COVID-19 pandemic, team diversity, project teams working remotely, and changes in regulations and standards. Subjects include documentation requirements, communication requirements, planning and resource coordination, monitoring and control, administration, and closeout. These subjects are covered in domains six (project organization) and seven (administration) of the ISA Certified Control Systems Technician (CCST) exam. As a bonus, the final chapter follows CCSTs through six automation projects. The book is a must-read for technicians preparing for this exam and those who manage technicians during automation projects.

Control Valve Primer: A User's Guide, 5th Edition In this new edition, Dr. Baumann-holder of more than 150 patents and author of more than 200 publications on control valves, fluid mechanics, and acoustics-shares his expertise in designing control loops and selecting final control elements. The easy-to-read text provides shortcuts through complex sizing and noise calculation formulas and gives practical advice on how to apply control valves for safety, reduced energy costs, loop stability, and easy maintenance. This edition expands on the following: • The accurate, scientific-based, ABC sound-level prediction method that can be applied to all types and sizes of control valves in gas or liquid systems • A method of predicting pipe vibration levels based on acoustic sound power that enables technicians to spot dangerous acceleration levels which could damage pipes or attached instruments • Advances in aerodynamic noise suppression • Distributed control systems (DCSs) and smart positioners • The environmental impact of seat and stem packing leakage • Scientific insights on cavitation, super-sonic gas velocities, and turbulence • Selecting fail-safe valve open or close positions to meet cybersecurity demands

Start-Up: A Technician's Guide, 3rd Edition This new edition of the best-selling, best-practice handbook by 30+ year industry veteran Diane Barkin focuses on helping control systems technicians (CSTs) understand their roles in starting up new plants and systems. It prepares them for the high-pressure demands and fast-emerging challenges by familiarizing them with the entire process from initial planning meetings through final testing and documentation, as well as the interactions between disciplines involved, safety considerations, and regulatory requirements. These discussions, as well as detailed outlines of CST essential job functions, make this book an excellent resource for start-up preparation and a learning tool for CSTs who are seeking an ISA CCST certification. This new edition of Start-Up: A Technician's Guide addresses: • The essential processes, phases, and documents required to effectively plan for, implement, and manage a successful plant start-up • CST essential job functions such as calibration, maintenance, repair, troubleshooting, loop-check, and other project duties • Real-life examples designed to help CSTs meet the high-pressure demands and fast-emerging challenges within the industry • New technologies and processes • Updated references, such as ISA books and standards, as well as standards from other industries This resource is invaluable for those seeking to understand the ins and outs of plant start-up operations and management.

Fundamentals of Process Control: Principles and Concepts offers an introduction to how engineers and technicians ensure that industrial processes, such as heating, mixing or pumping, are safe and efficient. It covers core concepts, including what a process is, how feedback control loops work and why measurements, valves and controllers matter. This book also provides practical tools, including proportional-integral-derivative (PID) tuning, cascade and ratio control and statistical methods for measuring and reducing variability. Later chapters introduce modeling and simulation, along with more advanced topics such as adaptive and fuzzy logic control, all grounded in clear examples and step-by-step explanations. Designed for learners and practitioners, this book strikes a balance between real-world applications and the key math and science necessary to understand and design control systems.

A Guide to the Automation Body of Knowledge, 3rd Edition The term "automation" includes all topics that have traditionally been identified using names such as instrumentation, instruments and control, process control, process automation, control systems, automation and control, manufacturing control, manufacturing automation, and system integration. The topics in this book represent the scope of automation application, they include: • Process and analytical instrumentation • Continuous and batch control • Control valves and final control elements • Basic discrete, sequencing, and manufacturing control • Advanced control • Digital and analog communications • Data management and system software • Networking and security • Safety and reliability • System checkout, testing, start-up, and troubleshooting • Project management This edition-written by 38 leading experts from all aspects of automation-provides comprehensive information about all major topics in the broad field of automation. It serves as a technical summary of automation knowledge for those who need a complete perspective on automation including: • Automation professionals who need to understand the basics of an unfamiliar topic • Managers who need a better perspective of all aspects of automation, enabling them to better set direction and make staffing decisions • Those who work in fields related to automation, such as IT professionals who need to learn more about plant floor control and information systems • Academicians who need guidance in developing and improving curriculum or courses • Students, novices, and others evaluating career decisions • Those studying for the ISA Certified Automation Professional (CAP), ISA Certified Control Systems Technician (CCST), and/or Control Systems Engineer (CSE) exams

Safety Integrity Level Selection: Systematic Methods Including Layer of Protection Analysis This book describes a systematic method for selecting safety integrity levels (SILs) for safety instrumented systems (SISs). The method emphasizes accounting for existing layers of protection, and it ensures that the maximum return on risk reduction investments is achieved. This reference demonstrates the application of quantitative risk analysis techniques and tools to the problem of safety integrity level selection. Essential theory is distilled into a format that the average control systems engineer can quickly apply. This is not a generic theoretical dissertation, nor a comprehensive treatment of the topic of quantitative risk analysis. It is a focused process for applying simple, yet powerful, tools of quantitative risk analysis specifically to the problem of selecting safety integrity levels for safety instrumented systems. Congratulations to Ed Marszal and Eric Scharpf for receiving the Thomas G. Fisher Award of Excellence for a Standards-Based Book Publication for their book Safety Integrity Level Selection: Systematic Methods Including Layer of Protection Analysis!

Motors & Drives: A Practical Technology Guide, 2nd Edition This practical guide developed by Dave Polka, an industry veteran with more than 30 years of experience, is an invaluable resource for design engineers, automation and control specialists, maintenance technicians, and students. The basic theories of AC and DC drives haven't changed but the technology certainly has, and this new edition takes a fresh look at how market demands have advanced motor and drive technology to lead the industry in new directions. The second edition incorporates significant new material, including discussions on: • AC drives and machine safety • Application-specific drives and soft-starters • Enhanced programmability for AC drives including adaptive, function block, sequential, and IEC-61131-3 programming • Master(leader)-follower, Ethernet, fiber-optic, and PLC communications • The principles of DC and variable frequency AC drive technology • An overview of drive components and types of drives, with special emphasis given to common applications and energy savings • DC and AC motor and drive operation, as well as AC vector, servo, and permanent magnet motors Inside you will also find easy to understand explanations, summaries, review questions, glossaries, reference tables for formulas and conversions. Great for a tutorial or desk reference!

Security PHA Review for Consequence-Based Cybersecurity presents a practical, process-centric method that uses existing process hazard analysis (PHA) outputs, such as hazard and operability (HAZOP) studies, to determine appropriate cybersecurity requirements for industrial process plants. The objective of the security PHA review (SPR) is to identify process hazard scenarios that could be caused by malicious cyber actions and then either recommend non‑hackable safeguards to remove the cyber vector or assign an appropriate ISA/IEC 62443 security level (SL) to guide cybersecurity design and implementation. This approach emphasizes assessing initiating events, reviewing all safeguards (both cyber and non‑cyber) and evaluating consequences in the context of an organization's risk tolerance criteria. This book explains how SLs apply to security zones and how conduits inherit the highest SL among connected zones and situates SPR within the ISA/IEC 62443 lifecycle. It emphasizes a process‑hazard perspective rather than equipment‑only vulnerability listings, describes practical documentation methods (highlighter annotations, dedicated SPR reports or PHA‑software integration) and highlights common non‑hackable safeguards (such as mechanical relief devices, buckling pins, motor overload relays and external current monitors) that can reduce required SLs when feasible. Written so that process engineers, control systems professionals, IT professionals and cybersecurity specialists can learn to integrate IT security with process-safety practices without unnecessary duplication of effort. It provides practical, implementable methods, centered on the SPR approach, to identify cyber-enabled process hazards and to assess and reduce risk in real industrial settings.

Calibration: A Technician's Guide provides a comprehensive overview of process instrument calibration, laying a foundation for understanding the principles and applications of common tasks performed by technicians. It also serves as an excellent study resource for the calibration section of the ISA Certified Control Systems Technician (CCST) exam. Topics covered in this book include: • Terminology • Bench calibration vs. field calibration • Loop calibration vs. individual instrument calibration • Instrument classification systems • Documentation • Calibration techniques for temperature, pressure, level, flow, final control and analytical instrumentation This book serves as a structured learning tool with questions and answers in each chapter. The extensive appendix is an outstanding reference, including sample piping and instrumentation diagrams (P&IDs), loop diagrams, specification sheets, sample calibration procedures and conversion and reference tables. If you calibrate instruments or oversee someone who does, this book is an excellent addition to your library.

This proven, time-tested book, Basic Electricity and Electronics for Control: Fundamentals and Applications, teaches readers about electricity and electronics in industrial measurement and control. It is designed to be student-focused, with an emphasis on practical applications. Even when covering mathematical and algebraic concepts, the explanations are clear and easy to understand without relying on complex operations or math. However, a basic understanding of mathematics is necessary to fully grasp and apply the content. Safety remains a top priority, and this book offers detailed guidance on measuring electrical quantities safely and effectively. It also thoroughly explains how to use digital and analog meters, bridges, power supplies, solid-state circuitry, oscilloscopes and analog-to-digital converters. In addition to expanding on the topics in the previous edition, the Fourth Edition now includes a lab workbook that helps students better understand the material through exercises that simulate real-world tasks in vocational, industrial and occupational fields. Together, the textbook and workbook will support student success in any basic technician training course.

The Control Systems Engineering (CSE) Study Guide offers an accessible overview of the knowledge and resources needed by engineers preparing for the Professional Engineering (PE) exam in Control Systems Engineering. It explains the exam format, eligibility, scheduling and test-day tips. This book summarizes the official NCEES exam specifications and the major topics covered. It also includes curated reference lists, relevant codes and standards and sample exam questions with answers. Published and organized by the International Society of Automation, this guide helps candidates focus their studies, select suitable reference materials and practice realistic problems. The tone is professional yet straightforward, emphasizing practical exam preparation rather than in-depth textbook theory. It is a valuable, exam-focused resource for students and early-career engineers seeking licensure in control systems engineering. The Exam The CSE exam is developed by the National Council of Examiners for Engineering and Surveying (NCEES) and is offered once a year, in various locations across the United States. The exam was revised in 2022 and is now offered online. As the sponsoring organization for the exam, ISA works with the CSE Committee to develop and update study materials as well as exam preparation courses. The Control Systems Engineering (CSE) Study Guide is a key resource for exam preparation.

Manufacturing Execution Systems: An Operations Management Approach and the accompanying workbook were designed to help manufacturing operations management (MOM) practitioners and students understand how to implement and utilize manufacturing execution systems (MES) to optimize data collection and review, improve process efficiency and ensure/improve product quality to achieve the desired return on investment. Industry veterans Grant Vokey and Thomas Seubert explain the interactions among the MOM key elements (MES, enterprise resource planning [ERP] and product life cycle management [PLM]) and how MES contributes to a streamlined process that produces quality products. This book discusses the potential for MES to drive real-time, data-driven performance improvement by expanding on the following concepts: • How the MES application supports operations planning, analysis and reporting • How MES identifies quality issues and provides the data needed to determine the causes and resolve the problems • The full scope of MES planning and implementation and its impact on manufacturing operations • Designing, configuring and implementing MES systems • IT concepts related to MES and how they apply to manufacturing operations • How MES can be applied to Industrial Internet of Things (IIoT) • How MES data can be used for continuous improvement Independent learners and engineering students can use this book and workbook as a resource for terminology and the functionality of the systems, models and standards that support manufacturing operations. Industrial engineering instructors can use this set as a foundation for manufacturing courses, including the data structures required to support manufacturing.

CoE: The Key to Data-Driven Manufacturing explains how manufacturing teams can transform messy shop-floor data into reliable improvements by leveraging data, standards and a Center of Excellence (CoE). This book connects common factory problems, such as process variation, miscommunication and poor data, to practical solutions, including process documentation, MES and ERP integration, ISA-95 models and continuous improvement methods. This book provides clear examples and real-world experiences that demonstrate how sensor data and basic analytics can help identify root causes, reduce rework and standardize operations. It also outlines the skills and structure required for an effective CoE, demonstrating how enhanced shop-floor visibility facilitates more effective strategic planning and KPIs.